![]() ![]() Hard glues often lead to unevenness, or tear out the beads. Some softer glues don’t sand so you will need to use a razor and carefully cut them. Glue lines will drive you crazy if you are sanding through them. ![]() I do not recommend this method of making the blank because it is time consuming and can often lead to other problems. That taught me how to use glued up pieces of foam and make blanks. ![]() I made a bunch with 4 sections and no wood covering, just glass. Sometime after that I found 3 denser 4’ x 8’ x 6" thick slabs of EPS on craigslist and decided that it would be more economical to cut rocker slices than to carve out a single board. Our first 10 or so boards had balsa wood veneer wrapped around the foam and that gave it a lot more strength. The foam was softer than standard EPS blanks, but a fraction of the cost. Adding EPS regrind also increases the thermal performance of these products.ĮPS industry also developed collection infrastructures to support global recycling efforts.I started making compsands with full blanks, but my brother figured out a way to use the EPS sheets at Home Depot and Lowes and a rocker bed to get the rockers we wanted. Recycled EPS can be molded into new applications such as coat hangers, picture frames, flower pots, park benches or fence posts.ĮPS waste can also be reground and mixed with concrete to produce building products such as prefabricated light weight concrete blocks. There are a number of non-foam applications. Technical developments in block mold production make it possible to apply higher recycled content levels and in some cases it is possible with specialized processes to produce EPS products out of 100% recycling. However, since EPS does not degrade or deteriorate, it can be recycled in several ways at the end of its useful lifetime.ĮPS can be added back into new EPS products. EPS insulation has a long lifetime in buildings and so there is only limited current need to recycle this material. EPS can be recycled in many different ways such as thermal densification and compression.
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